Multi-junction solar cell

Multi-junction (MJ) solar cells are solar cells with multiple p–n junctions made of different semiconductor materials. Each material's p-n junction will produce electric current in response to different wavelengths of light. The use of multiple semiconducting materials allows the absorbance of a broader range of wavelengths, improving the cell's sunlight to electrical energy conversion efficiency.

Traditional single-junction cells have a maximum theoretical efficiency of 33.16%. Theoretically, an infinite number of junctions would have a limiting efficiency of 86.8% under highly concentrated sunlight.

Currently, the best lab examples of traditional crystalline silicon solar cells have efficiencies between 20% and 25%, while lab examples of multi-junction cells have demonstrated performance over 46% under concentrated sunlight. Commercial examples of tandem cells are widely available at 30% under one-sun illumination, and improve to around 40% under concentrated sunlight. However, this efficiency is gained at the cost of increased complexity and manufacturing price. To date, their higher price and higher price-to-performance ratio have limited their use to special roles, notably in aerospace where their high power-to-weight ratio is desirable. In terrestrial applications, these solar cells are emerging in concentrator photovoltaics (CPV), with a growing number of installations around the world.

Tandem fabrication techniques have been used to improve the performance of existing designs. In particular, the technique can be applied to lower cost thin-film solar cells using amorphous silicon, as opposed to conventional crystalline silicon, to produce a cell with about 10% efficiency that is lightweight and flexible. This approach has been used by several commercial vendors, but these products are currently limited to certain niche roles, like roofing materials.

Description

Basics of solar cells

Traditional photovoltaic cells are commonly composed of doped silicon with metallic contacts deposited on the top and bottom. The doping is normally applied to a thin layer on the top of the cell, producing a pn-junction with a particular bandgap energy, Eg.

Photons that hit the top of the solar cell are either reflected or transmitted into the cell. Transmitted photons have the potential to give their energy, hν, to an electron if hν ≥ Eg, generating an electron-hole pair. In the depletion region, the drift electric field Edrift accelerates both electrons and holes towards their respective n-doped and p-doped regions (up and down, respectively). The resulting current Ig is called the generated photocurrent. In the quasi-neutral region, the scattering electric field Escatt accelerates holes (electrons) towards the p-doped (n-doped) region, which gives a scattering photocurrent Ipscatt (Inscatt). Consequently, due to the accumulation of charges, a potential V and a photocurrent Iph appear. The expression for this photocurrent is obtained by adding generation and scattering photocurrents: Iph = Ig + Inscatt + Ipscatt.

The J-V characteristics (J is current density, i.e. current per unit area) of a solar cell under illumination are obtained by shifting the J-V characteristics of a diode in the dark downward by Iph. Since solar cells are designed to supply power and not absorb it, the power P = V·Iph must be negative. Hence, the operating point (Vm, Jm) is located in the region where V>0 and Iph<0, and chosen to maximize the absolute value of the power |P|.

Loss mechanisms

The theoretical performance of a solar cell was first studied in depth in the 1960s, and is today known as the Shockley–Queisser limit. The limit describes several loss mechanisms that are inherent to any solar cell design.

The first are the losses due to blackbody radiation, a loss mechanism that affects any material object above absolute zero. In the case of solar cells at standard temperature and pressure, this loss accounts for about 7% of the power. The second is an effect known as "recombination", where the electrons created by the photoelectric effect meet the electron holes left behind by previous excitations. In silicon, this accounts for another 10% of the power.

However, the dominant loss mechanism is the inability of a solar cell to extract all of the power in the light, and the associated problem that it cannot extract any power at all from certain photons. This is due to the fact that the photons must have enough energy to overcome the bandgap of the material.

If the photon has less energy than the bandgap, it is not collected at all. This is a major consideration for conventional solar cells, which are not sensitive to most of the infrared spectrum, although that represents almost half of the power coming from the sun. Conversely, photons with more energy than the bandgap, say blue light, initially eject an electron to a state high above the bandgap, but this extra energy is lost through collisions in a process known as "relaxation". This lost energy turns into heat in the cell, which has the side-effect of further increasing blackbody losses.

Combining all of these factors, the maximum efficiency for a single-bandgap material, like conventional silicon cells, is about 34%. That is, 66% of the energy in the sunlight hitting the cell will be lost. Practical concerns further reduce this, notably reflection off the front surface or the metal terminals, with modern high-quality cells at about 22%.

Lower, also called narrower, bandgap materials will convert longer wavelength, lower energy photons. Higher, or wider bandgap materials will convert shorter wavelength, higher energy light. An analysis of the AM1.5 spectrum, shows the best balance is reached at about 1.1 eV (about 1100 nm, in the near infrared), which happens to be very close to the natural bandgap in silicon and a number of other useful semiconductors.

Multi-junction cells

Cells made from multiple materials layers can have multiple bandgaps and will therefore respond to multiple light wavelengths, capturing and converting some of the energy that would otherwise be lost to relaxation as described above.

For instance, if one had a cell with two bandgaps in it, one tuned to red light and the other to green, then the extra energy in green, cyan and blue light would be lost only to the bandgap of the green-sensitive material, while the energy of the red, yellow and orange would be lost only to the bandgap of the red-sensitive material. Following analysis similar to those performed for single-bandgap devices, it can be demonstrated that the perfect bandgaps for a two-gap device are at 1.1 eV and 1.8 eV.

Conveniently, light of a particular wavelength does not interact strongly with materials that are of bigger bandgap. This means that you can make a multi-junction cell by layering the different materials on top of each other, shortest wavelengths (biggest bandgap) on the "top" and increasing through the body of the cell. As the photons have to pass through the cell to reach the proper layer to be absorbed, transparent conductors need to be used to collect the electrons being generated at each layer.

Producing a tandem cell is not an easy task, largely due to the thinness of the materials and the difficulties extracting the current between the layers. The easy solution is to use two mechanically separate thin film solar cells and then wire them together separately outside the cell. This technique is widely used by amorphous silicon solar cells, Uni-Solar's products use three such layers to reach efficiencies around 9%. Lab examples using more exotic thin-film materials have demonstrated efficiencies over 30%.

The more difficult solution is the "monolithically integrated" cell, where the cell consists of a number of layers that are mechanically and electrically connected. These cells are much more difficult to produce because the electrical characteristics of each layer have to be carefully matched. In particular, the photocurrent generated in each layer needs to be matched, otherwise electrons will be absorbed between layers. This limits their construction to certain materials, best met by the III-V semiconductors.

Material choice

The choice of materials for each sub-cell is determined by the requirements for lattice-matching, current-matching, and high performance opto-electronic properties.

For optimal growth and resulting crystal quality, the crystal lattice constant a of each material must be closely matched, resulting in lattice-matched devices. This constraint has been relaxed somewhat in recently developed metamorphic solar cells which contain a small degree of lattice mismatch. However, a greater degree of mismatch or other growth imperfections can lead to crystal defects causing a degradation in electronic properties.

Since each sub-cell is connected electrically in series, the same current flows through each junction. The materials are ordered with decreasing bandgaps, Eg, allowing sub-bandgap light (hc/λ < e·Eg) to transmit to the lower sub-cells. Therefore, suitable bandgaps must be chosen such that the design spectrum will balance the current generation in each of the sub-cells, achieving current matching. Figure C(b) plots spectral irradiance E(λ), which is the source power density at a given wavelength λ. It is plotted together with the maximum conversion efficiency for every junction as a function of the wavelength, which is directly related to the number of photons available for conversion into photocurrent.

Finally, the layers must be electrically optimal for high performance. This necessitates usage of materials with strong absorption coefficients α(λ), high minority carrier lifetimes τminority, and high mobilities µ.

The favorable values in the table below justify the choice of materials typically used for multi-junction solar cells: InGaP for the top sub-cell (Eg = 1.8 − 1.9 eV), InGaAs for the middle sub-cell (Eg = 1.4 eV), and Germanium for the bottom sub-cell (Eg = 0.67 eV). The use of Ge is mainly due to its lattice constant, robustness, low cost, abundance, and ease of production.

Materials

The majority of multi-junction cells that have been produced to date use three layers (although many tandem a-Si:H/mc-Si modules have been produced and are widely available). However, the triple junction cells require the use of semiconductors that can be tuned to specific frequencies, which has led to most of them being made of gallium arsenide (GaAs) compounds, often germanium for the bottom-, GaAs for the middle-, and GaInP2 for the top-cell.

Gallium arsenide substrate

Dual junction cells can be made on Gallium arsenide wafers. Alloys of Indium gallium phosphide in the range In.5Ga.5P through In.53Ga.47P serve as the high band gap alloy. This alloy range provides for the ability to have band gaps in the range of 1.92eV to 1.87eV. The lower GaAs junction has a band gap of 1.42eV.

Germanium substrate

Triple junction cells consisting of indium gallium phosphide (InGaP), gallium arsenide (GaAs) or indium gallium arsenide (InGaAs) and germanium (Ge) can be fabricated on germanium wafers. Early cells used straight gallium arsenide in the middle junction. Later cells have utilized In0.015Ga0.985As, due to the better lattice match to Ge, resulting in a lower defect density.

Due to the huge band gap difference between GaAs (1.42eV), and Ge (0.66eV), the current match is very poor, with the Ge junction operated significantly current limited.

Current efficiencies for commercial InGaP/GaAs/Ge cells approach 40% under concentrated sunlight. Lab cells (partly using additional junctions between the GaAs and Ge junction) have demonstrated efficiencies above 40%.

Indium phosphide substrate

Indium phosphide may be used as a substrate to fabricate cells with band gaps between 1.35eV and 0.74eV. Indium Phosphide has a band gap of 1.35eV. Indium gallium arsenide (In0.53Ga0.47As) is lattice matched to Indium Phosphide with a band gap of 0.74eV. A quaternary alloy of Indium gallium arsenide phosphide can be lattice matched for any band gap in between the two.

Indium phosphide-based cells have the potential to work in tandem with gallium arsenide cells. The two cells can be optically connected in series (with the InP cell below the GaAs cell), or in parallel through the use of spectra splitting using a Dichroic filter.

Indium gallium nitride substrate

Indium gallium nitride (InGaN) is a semiconductor material made of a mix of gallium nitride (GaN) and indium nitride (InN). It is a ternary group III/V direct bandgap semiconductor. Its bandgap can be tuned by varying the amount of indium in the alloy from 0.7 eV to 3.4 eV, thus making it an ideal material for solar cells. However, its conversion efficiencies because of technological factors unrelated to bandgap are still not high enough to be competitive in the market.

Performance improvements

Structure

Many MJ photovoltaic cells use III-V semiconductor materials. GaAsSb-based heterojunction tunnel diodes, instead of conventional InGaP highly doped tunnel diodes described above, have a lower tunneling distance. Indeed, in the heterostructure formed by GaAsSb and InGaAs, the valence band of GaAsSb is higher than the valence band of the adjoining p-doped layer. Consequently, the tunneling distance dtunnel is reduced and so the tunneling current, which exponentially depends of dtunnel, is increased. Hence, the voltage is lower than that of the InGaP tunnel junction. GaAsSb heterojunction tunnel diodes offer other advantages. The same current can be achieved by using a lower doping. Secondly, because the lattice constant is larger for GaAsSb than Ge, one can use a wider range of materials for the bottom cell because more materials are lattice-matched to GaAsSb than to Ge.

Chemical components can be added to some layers. Adding about one percent of Indium in each layer better matches lattice constants of the different layers. Without it, there is about 0.08 percent of mismatching between layers, which inhibits performance. Adding aluminium to the top cell increases its band gap to 1.96 eV, covering a larger part of the solar spectrum and obtain a higher open-circuit voltage VOC.

The theoretical efficiency of MJ solar cells is 86.8% for an infinite number of pn junctions, implying that more junctions increase efficiency. The maximum theoretical efficiency is 37, 50, 56, 72% for 1, 2, 3, 36 pn junctions, respectively, with the number of junctions increasing exponentially to achieve equal efficiency increments. The exponential relationship implies that as the cell approaches the limit of efficiency, the increase cost and complexity grow rapidly. Decreasing the thickness of the top cell increases the transmission coefficient T.

Finally, an InGaP hetero-layer between the p-Ge layer and the InGaAs layer can be added in order to create automatically the n-Ge layer by scattering during MOCVD growth and increase significantly the quantum efficiency QE(λ) of the bottom cell. InGaP is advantageous because of its high scattering coefficient and low solubility in Ge.

Spectral variations

Solar spectrum at the Earth surface changes constantly depending on the weather and sun position. This results in the variation of φ(λ), QE(λ), α(λ) and thus the short-circuit currents JSCi. As a result, the current densities Ji are not necessarily matched and the total current becomes lower. These variations can be quantified using the average photon energy (APE) which is the ratio between the spectral irradiance G(λ) (the power density of the light source in a specific wavelength λ) and the total photon flux density. It can be shown that a high (low) value for APE means low (high) wavelengths spectral conditions and higher (lower) efficiencies. Thus APE is a good indicator for quantifying the effects of the solar spectrum variations on performances and has the added advantage of being independent of the device structure and the absorption profile of the device.

Use of light concentrators

Light concentrators increase efficiencies and reduce the cost/efficiency ratio. The three types of light concentrators in use are refractive lenses like Fresnel lenses, reflective dishes (parabolic or cassegraine), and light guide optics. Thanks to these devices, light arriving on a large surface can be concentrated on a smaller cell. The intensity concentration ratio (or “suns”) is the average intensity of the focused light divided by 1 kW/m² (reasonable value related to solar constant). If its value is X then the MJ current becomes X higher under concentrated illumination.

Using concentrations on the order of 500 to 1000, meaning that a 1 cm² cell can use the light collected from 0.1 m² (as 1 m² equal 10000 cm²), produces the highest efficiencies seen to date. Three-layer cells are fundamentally limited to 63%, but existing commercial prototypes have already demonstrated over 40%. These cells capture about 2/3 of their theoretical maximum performance, so assuming the same is true for a non-concentrated version of the same design, one might expect a three-layer cell of 30% efficiency. This is not enough of an advantage over traditional silicon designs to make up for their extra production costs. For this reason, almost all multi-junction cell research for terrestrial use is dedicated to concentrator systems, normally using mirrors or fresnel lenses.

Using a concentrator also has the added benefit that the number of cells needed to cover a given amount of ground area is greatly reduced. A conventional system covering 1 m² would require 625 16 cm² cells, but for a concentrator system only a single cell is needed, along with a concentrator. The argument for concentrated Multi-junction cells has been that the high cost of the cells themselves would be more than offset by the reduction in total number of cells. However, the downside of the concentrator approach is that efficiency drops off very quickly under lower lighting conditions. In order to maximize its advantage over traditional cells and thus be cost competitive, the concentrator system has to track the sun as it moves to keep the light focused on the cell and maintain maximum efficiency as long as possible. This requires a solar tracker system, which increases yield, but also cost.

Fabrication

As of 2014 multi-junction cells were expensive to produce, using techniques similar to semiconductor device fabrication, usually metalorganic vapour phase epitaxy but on "chip" sizes on the order of centimeters.

A new technique was announced that year that allowed such cells to use a substrate of glass or steel, lower-cost vapors in reduced quantities that was claimed to offer costs competitive with conventional silicon cells.

Comparison with other technologies

There are four main categories of photovoltaic cells: conventional mono and multi crystalline silicon (c-Si) cells, thin film solar cells (a-Si, CIGS and CdTe), and multi-junction (MJ) solar cells. The fourth category, emerging photovoltaics, contains technologies that are still in the research or development phase and are not listed in the table below.

Categories	Technology	η (%)	VOC (V)	ISC (A)	W/m²	t (µm)
Crystalline silicon cells	Monocrystalline	24.7	0.5	0.8	63	100
	Polysilicon	20.3	0.615	8.35	211	200
Thin film solar cells	Amorphous silicon	11.1	0.63	0.089	33	1
	CdTe	16.5	0.86	0.029	–	5
	CIGS	19.5	–	–	–	1
Multi-junction cells	MJ	40.7	2.6	1.81	476	140

MJ solar cells and other photovoltaic devices have significant differences (see the table above). Physically, the main property of a MJ solar cell is having more than one pn junction in order to catch a larger photon energy spectrum while the main property of the thin film solar cell is to use thin films instead of thick layers in order to decrease the cost efficiency ratio. As of 2010, MJ solar panels are more expensive than others. These differences imply different applications: MJ solar cells are preferred in space and c-Si solar cells for terrestrial applications.

The efficiencies of solar cells and Si solar technology are relatively stable, while the efficiency of solar modules and multi-junction technology are progressing.

Measurements on MJ solar cells are usually made in laboratory, using light concentrators (this is often not the case for the other cells) and under standard test conditions (STCs). STCs prescribe, for terrestrial applications, the AM1.5 spectrum as the reference. This air mass (AM) corresponds to a fixed position of the sun in the sky of 48° and a fixed power of 833 W/m². Therefore, spectral variations of incident light and environmental parameters are not taken into account under STC.

Consequently, performance of MJ solar cells in terrestrial environment is inferior to that achieved in laboratory. Moreover, MJ solar cells are designed such that currents are matched under STC, but not necessarily under field conditions. One can use QE(λ) to compare performances of different technologies, but QE(λ) contains no information on the matching of currents of subcells. An important comparison point is rather the output power per unit area generated with the same incident light.

Applications

As of 2010, the cost of MJ solar cells was too high to allow use outside of specialized applications. The high cost is mainly due to the complex structure and the high price of materials. Nevertheless, with light concentrators under illumination of at least 400 suns, MJ solar panels become practical.

As less expensive multi-junction materials become available other applications involve bandgap engineering for microclimates with varied atmospheric conditions.

MJ cells are currently being utilized in the Mars rover missions.

The environment in space is quite different. Because there is no atmosphere, the solar spectrum is different (AM0). The cells have a poor current match due to a greater photon flux of photons above 1.87eV vs. those between 1.87eV and 1.42eV. This results in too little current in the GaAs junction, and hampers the overall efficiency since the InGaP junction operates below MPP current and the GaAs junction operates above MPP current. To improve current match, the InGaP layer is intentionally thinned to allow additional photons to penetrate to the lower GaAs layer.

In terrestrial concentrating applications, the scatter of blue light by the atmosphere reduces the photon flux above 1.87eV, better balancing the junction currents. Radiation particles that are no longer filtered can damage the cell. There are two kinds of damage: ionisation and atomic displacement. Still, MJ cells offer higher radiation resistance, higher efficiency and a lower temperature coefficient.

Source from Wikipedia